High Temperature Insulation Paint
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High Temperature Insulation Paint

High Temperature Insulation Paint is a specialized protective coating formulated to retain its insulating integrity and physical structure when exposed to continuous or intermittent high-temperature operating conditions. This product is achieved through advanced modifications to a high-performance epoxy resin base, enhancing its thermal stability and resistance to thermal degradation.
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Product Introduction

 

Introduction

 

High temperature insulation paint is a modified epoxy coating that forms a heat-resistant insulating barrier on electrical equipment surfaces.

2025112510412244788

 

Basic parameters of the product before mixing

 

Components

Main agent

Curing agent

Reference Standards

Color

black

Brown or transparent liquid

all

Viscosity 40℃ (mpa.s)

4.8~6.0×10³

45~53

GB/T24148.4-2009

Density (g/mL))

1.60~1.70

1.10~1.20

GB/T6750-2007

Note: Main agent color can be customized.

 

Product Features

 

1. Exceptional Thermal Stability
Glass transition temperature (Tg) > 160°C, ensuring coating rigidity at 155°C continuous service, preventing thermal creep.

 

2.Excellent Dielectric Properties
Volume resistivity ≥1.0×10^12 Ω·cm, high insulation blocks leakage current and reduces core eddy current loss.

 

3. Superior Corrosion Resistance
Forms a dense physical barrier, offering excellent resistance to humidity, salt spray, and industrial corrosives.

 

Applications

Motor and Transformer Cores
Maintains dielectric integrity at 155°C continuous service, reducing eddy current losses.

Electrical Components in High-Temperature Environments
Resists thermal aging and industrial corrosion for extended service life under harsh conditions.

Metal Structure Protection
Creates a dense barrier against moisture, salt spray, and chemical exposure.

Processing Instructions

Surface Preparation
Substrate must be clean, dry, oil-free, and rust-free; sandblasting to Sa2.5 is recommended for optimal adhesion.

Mixing
Mix main agent and hardener at a 4:1 mass ratio until homogeneous, avoiding air entrapment.

Application
Apply by brushing, spraying, or dipping to achieve uniform coverage.

Curing
Cure at room temperature for 24 hours, or accelerate with 2 hours at 80°C.

Customization Options

We offer flexible customization to meet diverse application needs:

Color options (standard black, also available in transparent or gray)

Viscosity tailored to different application methods

Adjustable thermal class (130°C to 180°C)

Flame-retardant or low-smoke halogen-free formulations available

 

Product Characteristics After Curing

 

Testing items

High-temperature insulating varnish

Reference Standards

Tensile strength(MPa)

55~60

GB/T 15022.2-2017

Tensile modulus of elasticity (MPa)

9.6~10.6*10³

GB/T 15022.2-2017

Bending strength (MPa)

100~110

Flexural modulus (MPa)

8.66~9.0*10³

Impact strength (KJ/m²))

15~18

Compressive strength (MPa)

145~155

Hardness (Shored)

78~85

Volume resistivity (Ω·m)

1014

Surface resistivity (Ω·m)

1014

Electrical strength (MV/m)

26

 

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Packaging & Storage

 

Main Agent: 24 KG, Hardener: 6 KG

Shelf Life and Storage Conditions

Shelf life: 180 days. After the shelf life, the product must pass inspection before use. Store in a well-ventilated, dry place away from fire.

Company Strengths

Independent Production
Full-chain capability from resin synthesis to filling, with in-house raw material control for batch-to-batch consistency.

Deep Industry Expertise
Years of experience in insulation materials, mastering core formulations and delivering proven solutions for diverse operating conditions.

Efficient Customization
Rapid prototyping and mass production support, with formula tuning to meet specific needs and fast-track market response.

 

 

FAQ

 

Q1. Does it require pre-heating before application?
Usually not. This coating can be applied at ambient temperature. If the substrate surface temperature is below the dew point, slight pre-heating is recommended to prevent condensation from affecting adhesion.

 

Q2.How does it reduce eddy current loss?
With high volume resistivity (≥1.0×10^12 Ω·cm), this coating effectively blocks the leakage current path between transformer core laminations, reducing eddy current generation at the source.

 

Q3.What are the substrate surface preparation requirements?
The substrate surface must be clean, dry, free of oil and rust. Sandblasting to Sa2.5 grade is recommended to ensure optimal coating adhesion.

 

Q4.What are the storage conditions?
Store in a cool, dry, ventilated warehouse, avoiding direct sunlight. The recommended storage temperature is between 5°C and 35°C, away from fire and heat sources.

 

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