Epoxy Resin Casting

Epoxy Resin Casting

Epoxy resin casting is a pure resin system without filler. It is designed for electronic component potting and precision electrical part impregnation. This Product goes through pre-reaction and vacuum degassing in 6 reactors. It then passes a three-stage filtration system. This removes micron-level mechanical impurities.
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Product Introduction

Epoxy resin casting is a pure resin system without filler. It is designed for electronic component potting and precision electrical part impregnation. This Product goes through pre-reaction and vacuum degassing in 6 reactors. It then passes a three-stage filtration system. This removes micron-level mechanical impurities. The result is a clear liquid resin with controlled color difference. It is available for OEM replacement, aftermarket supply, and bulk orders.

 

Models & Equipment Compatibility

 

Our epoxy resin casting fits many small electronic and precision electrical parts. It is used in small electronic transformers and inductor vacuum impregnation. It also suits high-voltage relays and connector cavity potting. Sensors and micro motor stator insulation use it. PCB assemblies and thick-film circuits use it for protective coating. Precision electrical parts use it for gap filling and sealing. The table below shows typical equipment matching.

Equipment Type

Application Area

Insulation Demand

Small transformer

Vacuum impregnation

Low viscosity

High-voltage relay

Cavity potting

Low exotherm

Sensor

Insulation treatment

Good penetration

PCB assembly

Protective coating

Low stress

Precision part

Gap filling and sealing

Good flow

 

Technical Specifications

 

Parameter

Typical Value

Test Method

Electrical Strength (kV/mm)

28-32

GB/T 1408

Volume Resistivity (Ω·cm)

≥1.0×10^15

GB/T 1410

Viscosity (mPa·s, 25°C)

400-800

Rotational Viscometer

Water Content (%)

≤0.05

Karl Fischer Method

Gel Time (min, 100°C)

20-30

Plate Method

Linear Shrinkage (%)

0.6-1.0

Mold Casting Method

Heat Distortion Temperature (°C)

≥120

GB/T 1634

These values help buyers compare materials. They also help engineers set process parameters. The data comes from third-party CMA and SGS reports. Each batch is traceable.

 

OE & Replacement Applications

 

This material supports replacement and custom supply. Buyers often come with a device model, drawing, or performance target. They need a material that matches the original insulation system. We review the voltage level, wall thickness, and curing method. Then we recommend the right grade. The table below shows common replacement scenarios.

Application

Buyer Input

Our Matching Action

Small transformer

Size and voltage class

Adjust viscosity and gel time

High-voltage relay

Cavity size and thermal load

Tune exotherm and shrinkage

Sensor

Shape and sensitivity

Match purity and stress

PCB assembly

Board size and coating need

Control flow and curing speed

 

Product Features & Engineering Details

 

This material offers several engineering benefits. It has stable electrical strength from 28 to 32 kV/mm. It keeps volume resistivity at or above 1.0×10^15 Ω·cm. It holds water content below 0.05%. It also has low viscosity from 400 to 800 mPa·s. These features reduce water tree aging in high-voltage fields. They also improve impregnation depth. The material flows well in small gaps. It cures with low exotherm. This helps protect sensitive electronic parts.

 

Quality & Performance Testing

 

We control quality at every production step. Each batch goes through four inspection stages. These are incoming material check, process check, finished product check, and shipment check. We test electrical strength, viscosity, and water content. We also keep samples for traceability. Our factory holds CMA and SGS reports. These reports verify the key values in the specification table. We provide test data for each shipment.

 

Model Matching & Selection Guide

 

Buyers can use the table below to match the right grade.

Application

Recommended Viscosity

Key Focus

Small transformer

400-600 mPa·s

Penetration

High-voltage relay

500-700 mPa·s

Low exotherm

Sensor

400-800 mPa·s

Low stress

First, confirm the equipment type and voltage level. Second, check the required insulation thickness and curing method. Third, review the viscosity and gel time needs. Fourth, compare electrical strength and water content. Fifth, request a free sample for line testing.

 

FAQ

 

Q1: What is the difference between Product and epoxy casting compound?

A: epoxy resin casting is a pure resin system. It has no filler, low viscosity, and suits impregnation and fine structure potting. epoxy casting compound contains a high filler ratio. It has lower shrinkage and suits large castings. The application areas are clearly different.

Q2: Can Product be used for outdoor equipment?

A: Yes, but it needs a weather-resistant coating. The base material has good heat and moisture resistance. Long-term outdoor UV exposure will age the resin surface. We recommend a protective coating.

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