Epoxy Casting Resin

Epoxy Casting Resin

Epoxy casting resin is a high-performance insulating material. It is designed for medium and high voltage electrical equipment. This epoxy casting resin protects transformers, insulators, and switchgear parts. It offers stable electrical strength and low shrinkage. The material suits dry-type transformers, instrument transformers, and busbar supports.
Send Inquiry
Product Introduction

Epoxy casting resin is a high-performance insulating material. It is designed for medium and high voltage electrical equipment. This epoxy casting resin protects transformers, insulators, and switchgear parts. It offers stable electrical strength and low shrinkage. The material suits dry-type transformers, instrument transformers, and busbar supports. It also works for power capacitors and outdoor insulation parts. Buyers choose it for reliable insulation and long service life. It is available for OEM replacement, aftermarket supply, and bulk orders.

 

Models & Equipment Compatibility

 

Our epoxy casting resin fits many electrical equipment types. It is used in dry-type transformer coil insulation and encapsulation. It also suits medium and high voltage transformers and insulator molding. High-voltage switchgear and busbar insulation supports use this material. Power capacitors and reactors use it for potting protection. Outdoor insulation parts and weather-resistant electrical components also benefit. The table below shows typical equipment matching.

Equipment Type

Application Area

Insulation Demand

Dry-type transformer

Coil insulation and encapsulation

High electrical strength

Instrument transformer

Insulation molding

Low partial discharge

High-voltage switchgear

Busbar insulation support

High heat resistance

Power capacitor

Potting protection

Low shrinkage

Outdoor insulator

Weather-resistant parts

UV and moisture resistance

 

Technical Specifications

 

Parameter

Typical Value

Test Method

Electrical Strength (kV/mm)

28-32

GB/T 1408

Glass Transition Temperature (°C)

≥130

DSC

Volume Resistivity (Ω·cm)

≥1.0×10^15

GB/T 1410

Heat Distortion Temperature (°C)

≥120

GB/T 1634

Viscosity (mPa·s, 25°C)

800-1500

Rotational Viscometer

Water Absorption (%, 24h)

≤0.10

GB/T 1034

Linear Shrinkage (%)

0.4-0.8

Mold Casting Method

These values help buyers compare materials. They also help engineers set process parameters. The data comes from third-party CMA and SGS reports. Each batch is traceable.

 

OE & Replacement Applications

 

This material supports replacement and custom supply. Buyers often come with a device model, drawing, or performance target. They need a material that matches the original insulation system. We review the voltage level, wall thickness, and curing method. Then we recommend the right grade. The table below shows common replacement scenarios.

Application

Buyer Input

Our Matching Action

Transformer coil

Voltage class and coil size

Adjust filler and curing curve

Instrument transformer

Insulation thickness and PD target

Tune shrinkage and electrical strength

Switchgear busbar

Support shape and temperature

Match viscosity and heat resistance

Capacitor potting

Case size and thermal load

Control exotherm and shrinkage

 

Product Features & Engineering Details

 

This material offers several engineering benefits. It has stable electrical strength from 28 to 32 kV/mm. It reaches a glass transition temperature above 130°C. It shows low water absorption below 0.10%. It also has low linear shrinkage from 0.4% to 0.8%. These features reduce internal stress during potting. They also improve partial discharge performance. The material flows well in complex molds. It cures with a controlled exotherm curve. This helps prevent cracks in large castings. It also performs well in humid and hot environments.

 

Quality & Performance Testing

 

We control quality at every production step. Each batch goes through four inspection stages. These are incoming material check, process check, finished product check, and shipment check. We test electrical strength, viscosity, and heat distortion temperature. We also keep samples for traceability. Our factory holds CMA and SGS reports. These reports verify the key values in the specification table. We do not just claim high quality. We provide test data for each shipment.

 

Model Matching & Selection Guide

 

Buyers can follow a simple selection process. First, confirm the equipment type and voltage level. Second, check the required insulation thickness and curing method. Third, review the viscosity and gel time needs. Fourth, compare electrical strength and heat resistance. Fifth, request a free sample for line testing. Our team helps match the right grade. We also help adjust the formula if needed. This saves time and reduces trial and error.

 

FAQ

 

Q1: Do you support free sample testing?

A: Yes. We provide free samples to customers with clear application needs. Just tell us your potting process parameters and performance targets. We will send the matching sample with its test data.

Q2: What is the delivery lead time?

A: Standard orders take about 60 days. The exact time depends on order quantity and production scheduling. We confirm the precise delivery date when we sign the contract.

Hot Tags: epoxy casting resin, China epoxy casting resin manufacturers, suppliers, factory

Send Inquiry

Home

Phone

E-mail

Inquiry