
Epoxy Casting Resin
Epoxy casting resin is a high-performance insulating material. It is designed for medium and high voltage electrical equipment. This epoxy casting resin protects transformers, insulators, and switchgear parts. It offers stable electrical strength and low shrinkage. The material suits dry-type transformers, instrument transformers, and busbar supports. It also works for power capacitors and outdoor insulation parts. Buyers choose it for reliable insulation and long service life. It is available for OEM replacement, aftermarket supply, and bulk orders.
Models & Equipment Compatibility
Our epoxy casting resin fits many electrical equipment types. It is used in dry-type transformer coil insulation and encapsulation. It also suits medium and high voltage transformers and insulator molding. High-voltage switchgear and busbar insulation supports use this material. Power capacitors and reactors use it for potting protection. Outdoor insulation parts and weather-resistant electrical components also benefit. The table below shows typical equipment matching.
|
Equipment Type |
Application Area |
Insulation Demand |
|
Dry-type transformer |
Coil insulation and encapsulation |
High electrical strength |
|
Instrument transformer |
Insulation molding |
Low partial discharge |
|
High-voltage switchgear |
Busbar insulation support |
High heat resistance |
|
Power capacitor |
Potting protection |
Low shrinkage |
|
Outdoor insulator |
Weather-resistant parts |
UV and moisture resistance |
Technical Specifications
|
Parameter |
Typical Value |
Test Method |
|
Electrical Strength (kV/mm) |
28-32 |
GB/T 1408 |
|
Glass Transition Temperature (°C) |
≥130 |
DSC |
|
Volume Resistivity (Ω·cm) |
≥1.0×10^15 |
GB/T 1410 |
|
Heat Distortion Temperature (°C) |
≥120 |
GB/T 1634 |
|
Viscosity (mPa·s, 25°C) |
800-1500 |
Rotational Viscometer |
|
Water Absorption (%, 24h) |
≤0.10 |
GB/T 1034 |
|
Linear Shrinkage (%) |
0.4-0.8 |
Mold Casting Method |
These values help buyers compare materials. They also help engineers set process parameters. The data comes from third-party CMA and SGS reports. Each batch is traceable.
OE & Replacement Applications
This material supports replacement and custom supply. Buyers often come with a device model, drawing, or performance target. They need a material that matches the original insulation system. We review the voltage level, wall thickness, and curing method. Then we recommend the right grade. The table below shows common replacement scenarios.
|
Application |
Buyer Input |
Our Matching Action |
|
Transformer coil |
Voltage class and coil size |
Adjust filler and curing curve |
|
Instrument transformer |
Insulation thickness and PD target |
Tune shrinkage and electrical strength |
|
Switchgear busbar |
Support shape and temperature |
Match viscosity and heat resistance |
|
Capacitor potting |
Case size and thermal load |
Control exotherm and shrinkage |
Product Features & Engineering Details
This material offers several engineering benefits. It has stable electrical strength from 28 to 32 kV/mm. It reaches a glass transition temperature above 130°C. It shows low water absorption below 0.10%. It also has low linear shrinkage from 0.4% to 0.8%. These features reduce internal stress during potting. They also improve partial discharge performance. The material flows well in complex molds. It cures with a controlled exotherm curve. This helps prevent cracks in large castings. It also performs well in humid and hot environments.
Quality & Performance Testing
We control quality at every production step. Each batch goes through four inspection stages. These are incoming material check, process check, finished product check, and shipment check. We test electrical strength, viscosity, and heat distortion temperature. We also keep samples for traceability. Our factory holds CMA and SGS reports. These reports verify the key values in the specification table. We do not just claim high quality. We provide test data for each shipment.
Model Matching & Selection Guide
Buyers can follow a simple selection process. First, confirm the equipment type and voltage level. Second, check the required insulation thickness and curing method. Third, review the viscosity and gel time needs. Fourth, compare electrical strength and heat resistance. Fifth, request a free sample for line testing. Our team helps match the right grade. We also help adjust the formula if needed. This saves time and reduces trial and error.
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