Transformer Varnish

Transformer Varnish

Transformer varnish is a special insulation varnish. It is designed for transformer coil and core insulation. This product balances three key points. These are dipping penetration, film flexibility, and transformer oil resistance. It uses modified epoxy resin as the main film former. It adds a specific toughening agent and latent curing agent.
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Product Introduction

Transformer varnish is a special insulation varnish. It is designed for transformer coil and core insulation. This product balances three key points. These are dipping penetration, film flexibility, and transformer oil resistance. It uses modified epoxy resin as the main film former. It adds a specific toughening agent and latent curing agent. The material goes through thin-film evaporation dehydration. Water content is kept below 0.1%. It is available for OEM replacement, aftermarket supply, and bulk orders.

 

Models & Equipment Compatibility

 

Our transformer varnish fits many transformer types. It is used in various transformer coil insulation dipping. It also suits transformer core surface insulation and rust prevention. Reactors and choke coils use it for insulation treatment. Transformer internal structural parts use it for insulation protection. Distribution transformers and power transformer coil manufacturing use it. The table below shows typical equipment matching.

Equipment Type

Application Area

Insulation Demand

Transformer coil

Insulation dipping

Penetration and flexibility

Transformer core

Surface insulation

Rust prevention

Reactor

Coil insulation

Heat resistance

Choke coil

Insulation treatment

Adhesion

Distribution transformer

Coil manufacturing

Oil resistance

 

Technical Specifications

 

Parameter

Typical Value

Test Method

Breakdown Voltage (kV/mm, film method)

≥40

GB/T 1981

Volume Resistivity (Ω·cm)

≥1×10^13

GB/T 1410

Viscosity (s, Tu-4 cup, 25°C)

40-70

GB/T 1723

Solid Content (%)

48-58

GB/T 1725

Water Content (%)

≤0.1

Karl Fischer Method

Working Time (h, 25°C)

≥8

Actual Test

Curing Condition (°C/h)

120/4 or 140/2

Recommended Process

These values help buyers compare varnishes. They also help engineers set process parameters. The data comes from third-party CMA and SGS reports. Each batch is traceable.

 

OE & Replacement Applications

 

This material supports replacement and custom supply. Buyers often come with a device model, drawing, or performance target. They need a varnish that matches the original insulation system. We review the coil size, wire type, and curing method. Then we recommend the right grade. The table below shows common replacement scenarios.

Application

Buyer Input

Our Matching Action

Transformer coil

Coil size and wire type

Match penetration and viscosity

Transformer core

Core size and surface need

Adjust adhesion and curing

Reactor

Coil size and thermal load

Match flexibility and heat resistance

Distribution transformer

Voltage class and oil type

Tune oil resistance and curing

 

Product Features & Engineering Details

 

This varnish offers several engineering benefits. It has a breakdown voltage at or above 40 kV/mm. It keeps water content below 0.1%. It keeps working time at 8 hours or more at 25°C. It also cures fast above 120°C. These features allow a full batch of coils to be dipped before curing. They also reduce moisture-related coil corrosion. The varnish uses a latent curing agent system. This gives a wide working window and fast cure in the oven.

 

Quality & Performance Testing

 

We control quality at every production step. Each batch goes through four inspection stages. These are incoming material check, process check, finished product check, and shipment check. We test breakdown voltage, viscosity, solid content, and water content. We also keep samples for traceability. Our factory holds CMA and SGS reports. These reports verify the key values in the specification table. We provide test data for each shipment.

 

Model Matching & Selection Guide

 

Buyers can use the table below to match the right grade.

Coil Type

Recommended Viscosity

Key Focus

Large cross-section coil

40-50 s

Penetration and air release

Tightly wound coil

50-60 s

Flow and wetting

Core surface coating

60-70 s

Film build and adhesion

First, confirm the transformer type and coil size. Second, check the required oil resistance and heat resistance. Third, review the dipping method and viscosity needs. Fourth, compare breakdown voltage and curing condition. Fifth, request a free sample for line testing.

 

FAQ

 

Q1: Can transformer varnish be used for both coil dipping and core surface coating?

A: Yes. Our product is a general-purpose product. It suits both coil dipping and core surface coating. For core surface coating, we recommend two coats to reach the target insulation thickness.

Q2: Do transformer coils need preheating before dipping?

A: Yes. We strongly recommend preheating. Preheat the coil at 100-120°C for at least 2 hours before dipping. This removes internal moisture and improves penetration depth. The preheat time can be adjusted by coil size and structure.

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