Epoxy Casting System
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Epoxy Casting System

Epoxy casting system is a complete material combination. It is designed for electrical insulation casting. This product includes resin, hardener, and necessary additives. These additives include accelerator, coupling agent, and defoamer. All parts are supplied in exact chemical ratio. This product removes the need for buyers to study hardener ratios and additive amounts.
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Product Introduction

Epoxy casting system is a complete material combination. It is designed for electrical insulation casting. This product includes resin, hardener, and necessary additives. These additives include accelerator, coupling agent, and defoamer. All parts are supplied in exact chemical ratio. This product removes the need for buyers to study hardener ratios and additive amounts. Our R&D team has verified all ratios in the lab. It is available for OEM replacement, aftermarket supply, and bulk orders.

 

Models & Equipment Compatibility

 

Our epoxy casting system fits many electrical equipment types. It is used in dry-type transformer and reactor overall casting systems. It also suits medium and high voltage transformer insulation encapsulation. Special motors and generator stator insulation systems use it. Power electronic module potting protection systems also use it. Indoor and outdoor insulation part molding systems benefit from it. The table below shows typical equipment matching.

Equipment Type

Application Area

Insulation Demand

Dry-type transformer

Overall casting system

High electrical strength

Reactor

Overall casting system

Low shrinkage

Instrument transformer

Insulation encapsulation

Low partial discharge

Special motor

Stator insulation system

High heat resistance

Power module

Potting protection

Good flow and low stress

 

Technical Specifications

 

Parameter

Typical Value

Test Method

Resin Viscosity (mPa·s, 25°C)

800-1500

Rotational Viscometer

Hardener Viscosity (mPa·s, 25°C)

100-300

Rotational Viscometer

Mixed Electrical Strength (kV/mm)

≥28

GB/T 1408

Mixed Glass Transition Temperature (°C)

≥130

DSC

Mixed Flexural Strength (MPa)

≥120

GB/T 9341

Recommended Mix Ratio (Resin:Hardener)

100:30-45

Product Data

Working Time (min, 40°C)

40-120

Plate Method

These values help buyers compare systems. They also help engineers set process parameters. The data comes from third-party CMA and SGS reports. Each batch is traceable.

 

OE & Replacement Applications

 

This system supports replacement and custom supply. Buyers often come with a device model, drawing, or performance target. They need a material that matches the original insulation system. We review the voltage level, wall thickness, and curing method. Then we recommend the right grade. The table below shows common replacement scenarios.

Application

Buyer Input

Our Matching Action

Transformer casting

Voltage class and size

Adjust mix ratio and curing curve

Instrument transformer

Insulation thickness and PD target

Tune shrinkage and strength

Motor stator

Slot size and thermal load

Match viscosity and heat resistance

Power module

Module size and power load

Control exotherm and working time

 

Product Features & Engineering Details

 

This system offers several engineering benefits. It has stable mixed electrical strength at or above 28 kV/mm. It reaches a mixed glass transition temperature above 130°C. It shows mixed flexural strength at or above 120 MPa. It also keeps working time from 40 to 120 minutes at 40°C. These features reduce mixing errors on site. They also improve curing consistency. The system includes a mixed performance test report for each shipment. This report covers electrical strength, flexural strength, and heat distortion temperature.

 

Quality & Performance Testing

 

We control quality at every production step. Each batch goes through four inspection stages. These are incoming material check, process check, finished product check, and shipment check. We test mixed electrical strength, flexural strength, and heat distortion temperature. We also keep samples for traceability. Our factory holds CMA and SGS reports. These reports verify the key values in the specification table. We provide test data for each shipment.

 

Model Matching & Selection Guide

 

Buyers can use the table below to match the right system.

Application

Working Time

Key Focus

Small casting

40-60 min

Flow and penetration

Medium casting

60-90 min

Exotherm control

Large casting

90-120 min

Shrinkage and stress

First, confirm the equipment type and voltage level. Second, check the required insulation thickness and curing method. Third, review the viscosity and working time needs. Fourth, compare electrical strength and heat resistance. Fifth, request a free sample for line testing.

 

FAQ

 

Q1: Does the mix ratio need precise control when using your epoxy casting system?

A: Yes. We recommend using a metering mixer or electronic scale. Keep the error within ±1% for best performance. We provide a recommended metering tool list for reference.

Q2: If the hardener runs out, can I buy it separately?

A: Yes. We can supply the hardener separately. Please provide the original batch number when reordering. This helps match the best chemical ratio.

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